Never make too much of anything again!
End expedited shipping and overtime.
Bring Scheduling and Visiblity to Any ERP.
Deliver on time.
Carry Less Inventory and Never Run Out
Free Up Money
Build Customer Trust
Strengthen Your Supply Chain
Synchronize Your Sub Assemblies
Stay in Front of Production Problems
We now manage 70% of our materials (by $ value) for manufacturing and customer service under DDMRP. We started our pilot program in April and have been fully implemented since Mid-May. Our average lead time to our customer has been reduced 11 days to 2.2 days, while also realizing a 3% reduction in inventory investment.
Running out of inventory items at the worst possible time – a common result of executing a plan based on forecasting– is eliminated by DDMRP, Mr. Lilly said. These DDMRP features, are embedded in our ERP system or can work in tandem with any existing ERP system already installed, make sure the manufacturer never runs out of critical inventory items.
With DDMRP we have nearly eliminated expedites. Our inventory is down by 25% in four months and we have no Stocks Outs.
with DDMRP
stock required for production

Consumption Based Ordering
Manufacturers traditionally try to forecast what future consumption will be. Inaccurate forecasting can therefore instruct manufacturing plants to over or under produce what is really needed. DDMRP dynamically looks at the changes in demand and adjusts the supply orders accordingly. This results in just the right amount of inventory for both product items and customer end items.

Buffers Inventory Levels Up & Down the Supply Chain
DDMRP understands the dependencies of inventory at every level of manufacturing. Raw materials supply material to sub assemblies. Sub assemblies are needed for higher assemblies and customer end items. The levels of stock from raw material through upper level assemblies and finished goods need to be optimized so that no stockouts occur. Today’s MRP systems address this by creating static material plans and then issuing “exceptions” to planners who have to manually make adjustments. DDMRP makes these adjustments automatically as consumption conditions change.

Improved On-Time Delivery
The only way to deliver on time is to make sure that you have all of the material to make your product. Stockouts at any level of the supply chain or manufacturing process can leave you with no time to make the product for delivery. By monitoring all material demand and supply in real time, DDMRP anticipates potential material problems and adjusts inventory before problems arise.
Automotive Manufacturing
- Configuration management
- Serial and lot control
- Design and engineering
- Capacity planning & scheduling (Lean, TOC, JIT)
- Actual costing
Energy Manufacturing
- Strengthen Your Supply Chain
- Sophisticated Project Management
- Connect Service Efforts to Operations
- Localization & Financial Accounting Visibility
Furniture & Fixtures
- Industry Expert Partners
- Increase Quote Win Rate
- Improve Planning & Scheduling
- Cut Operational Costs
- Shorten Product Development Lifecycles
Industrial Manufacturing
Learn More- End-to-end customer relationship, sales, purchasing, performance, and financial management
- Estimating with multiple quantity breaks
- Integrated capacity planning (Lean, TOC, JIT) with unlimited "what-if" scenarios
- Material planning with real-time visibility of demand and supply
- Cost control (actual, average, standard)
Medical Device Manufacturing
- End-to-end customer relationship, sales, purchasing, performance, and financial management
- Estimating with multiple quantity breaks
- Integrated capacity planning (Lean, TOC, JIT) with unlimited "what-if" scenarios
- Material planning with real-time visibility of demand and supply
- Cost control (actual, average, standard)
Process Manufacturing
- Flexible Formula Management
- Stay On Top of Quality Requirements & Regulations
- Build a Better Batch
- Lot Recall
- Process Workbench
Related Products and Services
- Seamless Integration
- Easy To Set Up. Easy to Maintain
- PFM Anticipates Issues
- See the Future Before it Happens
- Large & Small Jobs Are Optimized
- Scheduling That Actually Works
- Expedited Quote to Cash
- Eliminate Future Issues
- Dynamic Material Planning
- Quick Implementation
- Build Loyalty
- Save Time & Money
- Anticipate Issues
- Deliver On Time
- Organize your data by time period
- Drill down to see detail of summarized or grouped data
- Easy filtering tools
- Self-service reporting means reports when you want them not when a report writer can get to them
- Real time Dashboards, Pivots, Reports, Charts with automatic drill downs
- Easy Access
- Descriptive, Predictive & Prescriptive Data Analytics
- Integration Services On-Demand
- Self Service
- Front Office Productivity Gains
- Shop Floor Productivity Gains
- Inventory & WIP Reductions
- Lead Time Reductions & On-Time Delivery Gains
- Cost of Quality Reductions
Related Resources

