Transform your operations with dependable solutions.

Protected Flow Manufacturing (PFM) is a production management software designed with variability in mind. Compared to traditional production control solutions, which utilize finite scheduling, PFM expects the unexpected and plans accordingly, so your shop floor team is never taken by surprise.

Discover all the benefits PFM has to offer, including:

icon Protect Commitments

Protect Commitments

Production control lets you make customer commitments with confidence. Using PFM, you can adjust the threat level (risk of being late) when unexpected variables arise to ensure all job deadlines are met.

icon Shop Floor Scheduling Made Easy

Shop Floor Scheduling Made Easy

Our production control software provides a clear priority for each operation, without complex finite scheduling. Instead of trying to plan the use of each resource into future time periods, PFM dynamically calculates the threat level of every work order in real time and optimally prioritizes work.

icon Optimize Resources

Optimize Resources

Ensure that every job runs through work centers in the right sequence. By using our production management software to develop optimized flows, you can ensure that work centers aren’t overloaded, thereby enabling you to complete one operation and move seamlessly on to the next.

icon Maximize Throughput

Maximize Throughput

PFM enables you to strategically allocate work centers for each job, which makes it possible to move more jobs through the shop floor in a shorter period of time.

icon Optimize Jobs of All Sizes

Optimize Jobs of All Sizes

Traditional scheduling prioritizes work by due date. Our production control software identifies which jobs have the highest threat of being late and prioritizes them accordingly, so work is always completed on time.

icon Eliminate Expediting

Eliminate Expediting

Expediting jobs is both time-consuming and costly. PFM eliminates the need for it by enabling you to monitor work completed across all jobs in real time and determine which jobs to expedite without manual analysis.

icon Reliable Delivery Dates

Reliable Delivery Dates

Our production management software streamlines every aspect of the production cycle and enables you to account for variability. In doing so, we make it possible for you to consistently provide your customers with reliable delivery dates.

icon Increase Profitability

Increase Profitability

PFM provides you with opportunities to capture more business and to charge a premium for shorter lead times. It also provides faster cash velocity, meaning it reduces the amount of time between when you pay for materials and collect from customers.

Features & Capabilities of PFM Production Control Software

Real-Time Shop Floor Execution

PFM’s foundation prioritizes work in real time rather than require you to run and re-run a schedule. This puts the most accurate and up-to-date information directly into the hands of the people who need it most. Job assignments are understood, trusted, and executed in the correct order.

Integration with Existing ERP Solutions

Seamlessly integrate our production control software into your existing ERP solution in order to augment and extend its functionality.

Predictive Analytics

Rather than assign future capacity to jobs the way traditional production management software would, PFM simulates capacity usage and points out which jobs and work centers are most likely to have problems. This provides you with a clear picture of the future and enables you to implement an action plan to deliver jobs on time.

Real-Time Reporting

PFM automatically adjusts priorities based on real-time labor reporting from PFM or your ERP, so you always have access to the most up-to-date information.

Precise Production Line Routing

Thanks to real-time reporting, our production management software enables you to see the exact status of every job on the production floor.

Visual Dashboards

PFM takes production control one step further than traditional finite scheduling solutions by not only presenting schedules in an easy-to-understand visual format, but also by color-coding job sequences based on priority. This enables shop floor staff to see what needs to be worked on and when, and for you to see the status of different jobs.

Protective Time Buffers

Our production control software plans for unexpected problems that can disrupt a static schedule. It achieves this by calculating time buffers based on the ratio of actual time to buffer time and the sum of different buffer sizes based on the operations required.

Mobile Access

PFM is internet-capable, meaning workers can access priority lists from any device connected to the internet, including tablets and smartphones.

Why Our Customers Refer Us
Video Poster

The results were immediate. We went from four weeks late to three weeks late to two weeks late to one week late. And now, I can look out one month and see that we’re going to be one day, two days late on this job, but on time for that job.

Val Zanchuk, President
Graphicast
Video Poster

We don’t "kick" all of the jobs to the shop floor at once like we used to. Putting too many jobs onto the shop floor prematurely burns up machine time. You utilize capacity before it needs to be used by putting all the jobs out on the shop floor at once.

Jeff Cederstrom, President
Arch Global Precision
Video Poster

In the first couple months using PFM, our concentration was to just get rid of the backlog of late orders. Now, since February 2018, we’ve run four months in a row where we’ve been 90% or better on time with all of the orders coming through the door. That’s a dramatic turnaround!

Rory Lee, Business Development Manager
Saturn Industries
Facts about Production Control with PFM
81%
decrease in lead time from 16 to 3 weeks
3 weeks
average time it takes to set up our production control software
66.7%
decrease in backlog after a few weeks
Designed for Your Industry
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Process Manufacturing

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Aerospace & Defense

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Oil & Gas

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Furniture & Fixtures

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Industrial Machinery & Equipment

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Gain a competitive edge and extend your aftermarket offerings.
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Industrial Manufacturing

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Medical Device Manufacturing

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